Facility condition assessments play an integral role in your ability to identify problems before they arise. They uncover the structural condition of your assets – empowering you to calculate lifespans and risks, prioritize repair and replacement projects, plan for the future and prevent emergencies.
Water supply, wastewater and stormwater are essential public services that require complex and expensive infrastructure systems. These systems require careful, timely asset management over their lifespans to produce quality service and high return. Without the right level of care, your services will suffer and costs will rise. Worse, you could be hit with regulatory penalties while your customers experience health problems, poor service and property damage.
Here are seven signs your wastewater facility or similar water infrastructure may be in need of a condition assessment. You’ll also find considerations around whether to renovate or rebuild once problems are identified.
The nation’s nearly 15,000 wastewater treatment plants are the most critical infrastructure systems for protecting public health and our environment. Years of treatment plant upgrades and more stringent federal and state regulations have significantly reduced untreated releases and improved water quality nationwide. However, these plants are aging and in need of structural evaluation.
It’s important to remember that wastewater infrastructure and equipment often wear out much faster than other water infrastructure, primarily because of the extreme conditions found at most plants.
The most sensible place to start is by uncovering the actual age of your infrastructure. When was it built? What population size was it built to serve? Have there been significant additions or upgrades to the foundational infrastructure? Age is one of the most important, albeit obvious ways to uncover whether you should undertake a renovation or build from scratch. However, it needs to be coupled with numerous other factors before you make any major decisions.
Wastewater removal and treatment are critical to protecting public health. Effective wastewater treatment improves water quality by reducing toxins that cause harm to humans and pollute rivers, lakes and oceans. As a result, corrosion and deterioration can have serious and expensive ramifications.
The presence of exterior corrosion or deterioration is the most obvious sign you need a condition assessment. Sometimes it’s purely cosmetic; discoloration and rusting are going to happen. However, if you see exposed aggregate or reinforced steel on a concrete structure, close examination of the infrastructure is likely needed. Water conveyance facilities and pipes often require special attention. These facilities can be the most difficult and expensive to access for inspection, but they are often the most susceptible to corrosive damage.
The risks associated with corrosion and deterioration are high and can result in structural collapse and endangerment to your personnel. If either are present and more than cosmetic, consider your options carefully – patchwork rarely heals a festering issue and only hides it until the deeper structural issues arise.
Every day, nearly 6 billion gallons of treated drinking water are lost due to leaking pipes – with an estimated 240,000 water main breaks occurring each year in the U.S. Equipment age, corrosion, deterioration and many other factors can cause these breaks and leaks. Here are three additional ways you can identify signs of liquid or gas leakage:
Close evaluation can help you uncover whether repairs or a full rebuild are needed. One client had an 80-year old anaerobic digester leaking biogas. We were sure a rebuild was needed at first glance, but our condition inspection found the concrete to be in great shape. Making repairs rather than undertaking a rebuild saved this city a lot of money.
Occasional equipment repair is expected and part of any treatment facility’s operations and maintenance strategy. However, mechanical equipment has a limited useful life – oftentimes just 15-20 years. Eventually you reach a point where your time and resources are better spent elsewhere. Certain types of repair and repair frequencies can serve as signs it’s time for an upgrade to or total rebuild of your infrastructure. Here are four examples to consider:
There are a number of telltale signs that water infrastructure damage has gone unrepaired, potentially even ignored. Unrepaired damage can cause permanent corruption at any moment. Here are six signs you may have infrastructure or equipment that has gone unrepaired:
How is your facility performing? Has it unexpectedly begun demanding more energy to perform certain processes? Have you noticed a steady decrease over a long period of time? While reduced performance over time is expected, it can also signify the need for a more detailed investigation. Here are five signs of poor performance:
Prioritize your repairs and replacements using a risk-based asset management approach. This accounts for processes and equipment that have the greatest probability of failure, and helps you determine the most dire consequences if they do indeed fail. Stated more simply: Probability of Failure x Consequences of Failure = Risk Exposure.
Outdated equipment can be hard to fix. Repair components may no longer be available on the market, difficult to find or challenging to install. Outdated equipment can also be more expensive. In these cases, first, consider a condition assessment. Then, ask yourself if the costs and timelines associated with repairing an aging control panel, valve actuators or large butterfly valves, for example, offer the return needed as you factor in your long-term water infrastructure plans.
Understanding the state of your infrastructure ensures your dollars and time are put to best use. Facility condition assessments can provide the information needed to ensure these decisions are fully informed. They can also make sure you’re more equipped to communicate project needs to stakeholders and the community when it comes time for buy-in, funding and other needs.
Condition assessments that identify early indicators of deterioration are one of the most effective and proactive ways to protect your assets and future generations. They help you prioritize improvements, evaluate risks through a combination of consequences and probability of failure, identify feasible replacement or rehabilitation alternatives, and glean potential construction costs.
Unsure if your facility is in need of a closer look? Want to learn more about the facility condition assessment process? Have any questions? Let’s connect!
Susan Danzl, PE*, Susan is an SEH senior wastewater engineer and project manager with a 15-year history of and passion for helping wastewater facilities of all sizes plan and build for the future. Contact Susan
Jessica Hedin, PE** is an SEH project manager and senior wastewater professional engineer with more than 20 years of experience in the planning and design of industrial and municipal wastewater treatment facilities. Contact Jessica